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fem investigation of hardening of mineral grinding ball

  • JE Campbell M Burley J Dean Accepted Article

    characterize the work hardening of metals but only two are in frequent use The first is the Ludwik Hollomon equation 30 1 where is the von Mises applied stress Y is its value at yield is the plastic von Mises strain K is the work hardening coefficient and n is the work hardening exponent The second is the Voce equation 31 2

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  • Proposed heat treatment conditions to improve

    ball The objective of the present study was to improve the quality of 3 inch diameter grinding balls by producing higher surface hardness and a central zone with adequate toughness To achieve this time temperature transformation diagrams were produced and finite difference and finite element

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  • A Solution of Rigid Perfectly Plastic Cylindrical

    The results of the finite element model considering these degrees of hardening along with an original elastic perfectly plastic case are shown in Fig 12 E = 200 GPa v = 0.3 and S y = 200 MPa In Fig 12 the pressures are normalized by an effective yield strength S e that has taken into account the bilinear strain hardening.

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  • Mechanical Property Estimation of Similar Weld using

    which was used for the present investigation is shown in Table 1 2 Ball Indentation Approach Ball Indentation BI is a non destructive approach to Table 1 Chemical composition of SS 304 LN material used for investigation C

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  • Investigation of Surface Hardness of Steels in Cyanide

    Investigation of Surface Hardness of Steels in Cyanide Salt Bath Heat Treatment Process S.P Ayodeji T.E Abioye and S.O Olanrewaju AbstractCarbonitriding of four types of steels namely low carbon steel LCS medium carbon steel MCS low alloy steel LAS and high alloy steel HAS was achieved using cyanide salt bath heat treatment process.

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  • Characterization of a novel calibration method for mineral

    Laboratory micro CT systems although limited by beam hardening effect and instability of the source have been utilized to measure mineral density in combination with specific image processing methods However few attempts have been made to accurately determine mineral density profiles in dentine due to the lack of suitable calibration standards The aim of this study was to develop a

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  • A novel approach for modelling of physical interactions

    SPH DEM FEM model was used by Jonsén et al 2014 to study the flow of the slurry and the motion of the grinding media in a ball mill and their interaction with the mill structure In Jonsén et al 2015 this modeling approach was validated against experimentally measured driving torque in a lab size ball mill Despite obtaining a good

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  • Investigation of Geopolymer as a Sustainable Alternative

    Investigation of Geopolymer as a Sustainable Alternative Binder for Fiber Reinforced Strain Hardening Composites A Thesis Submitted in Fulfillment of the Requirements for the Degree of Doctor of Philosophy by Behzad Nematollahi Faculty of Science Engineering and Technology Swinburne University of Technology Hawthorn VIC 3122 Australia

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  • Finite element modeling of ultrasonic surface rolling

    The numerical results from the FEM corresponds well with the values measured experimentally indicating that this dynamic explicit FEM is a useful tool to predict the processing effects and to relate the treating parameters with the surface layer in terms of the size of nanostructured layer residual stress and work hardening.

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  • FEM analysis of the forming process of automotive

    3 Finite element analysis The FEM code Simufact.Forming 9.0.1 is used to perform the 3D mechanical analysis of the coiling process The wire is fed at the constant velocity of 0.67 m/s by means of an hydraulic press imposed to the pulling system in order to simplify the FE model feeding rolls are used only as support for the wire .

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  • Flotation modelingCONCENTRATION OF MINERALS

    The model allowing to describe correctly kinetics and speed of flotation of raw mineral material of any kind are proposed The model take into account delay in extraction of a component in concentrate upper limit of component s extraction inclination of e t parameter and can be considered as universal analytical tool for investigation of kinetics and speed of flotation.

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  • Investigation of the rolling contact fatigue resistance of

    Laser cladding is a welding process used for coating of surfaces In this investigation the laser cladding process and consecutive surface grinding of a twin disc test specimen were simulated numerically using the finite element FE method The disc was made of the pearlitic UIC grade 900A R260 material and coated with a Co–Cr alloy.

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  • Investigation of Peculiarities in the Hardening Process of

    This study deals with the impact of waste fluid cracking catalyst FCC and cupola dust CD on hardening process of various Portland cements CEM I 42.5 R PCR CEM I 42.5 N PCN CEM II/A S 42.5 N PCSN The plain cement pastes and waste modified pastes with cements replacement for 10 of additives also pastes with the well known pozzolana additive microsilica MS were investigated.

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  • An approach to investigating subsurface fatigue in a

    The basic parameters for the finite element analysis the Young s modulus the Poisson s ratio and the thermal expansion were set at 210 GPa 0.3 and 1.2 10 5 K −1 respectively Due to the surface hardening the material properties at the surface differ significantly from the properties of the material in the core.

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  • Investigation on Simulation for Grind Hardening

    This paper studies the grinding temperature field of non quenched and tempered steels grind hardening technology using experiments and finite simulation A mathematical model of grind hardening temperature field is established to investigate steel 48MnV which is used for making crankshaft The grinding temperature field is simulated and the hardened depth is forecasted by finite element method

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  • Finite Element Modeling of Grind Hardening Process

    Request PDF On Jan 1 2007 Konstantinos Salonitis and others published Finite Element Modeling of Grind Hardening Process Find read and cite all the research you need on ResearchGate

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  • Experimental Studies on the Grind Hardening Effect in

    Grinding hardening is a kind of attractive processing technology which utilizes grinding heat to generate the hardening layers Previous studies have attached the importance on generation

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  • Correlations between Thermal Loads during Grind

    The surface grind hardening tests were performed on a surface grinding machine and a cylindrical grinder was used for the OD grind hardening tests The workpieces for surface grind hardening length 150 mm width 29 mm and height 30 mm as well as for OD grind hardening

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  • Alteration of the Elastic Properties of Steel and Cast

    presumed to alter while the elastic properties keep constant As the results of traditional and FEM finite element method static and dynamic stress calculations directly depend on the accuracy of these propertiesthey are highly crucial We show that the elastic properties get considerably modified during the hardening process.

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  • Technical Note Insertion of digital lesions in the

    A framework was developed and validated for the creation of digital objects of known mineral composition and for inserting the digital objects into projection data from a commercial dual source dual energy CT scanner Among other applications it will allow a systematic investigation of the impact

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  • Stress–strain curves of metallic materials and post

    A power law with hardening exponents of n=5 7 10 and 20 were assumed to present the strain hardening behaviour The factor proposed by Scheider includes not only the effect of stress triaxiality on the stress state but also the conversion of the so called nominal area expressed as w is the instant specimen width to the actual area

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  • An Investigation on the Heat Partitioning in Grind Hardening

    The heat partitioning to workpiece is an important parameter which affects the grind hardening technology In this paper the heat sources positions which are around the grain are analyzed Ignoring the heat source produced in chip grain interface the heat partition model is established based on heat source position produced in grain workpiece interface and the chip workpiece interface.

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  • IOP Conference Series Materials Science and

    mineral additives by burning and grinding of the rice husk 3 The results of the investigations have proved the possibility of replacement of up to 20 weight of Portland cement with rice husk ash without a decrease in the strength and the possibility of replacement of up to 10 weight with the strength significantly increased.

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  • Investigation of deformation process and mechanical

    Deformation of NiAl single crystals was studied using finite element analysis to investigate the modes of localized deformation Constitutive parameters and hardening characteristics of the active slip systems were estimated by comparing numerical simulation results with experimental results Deformation of tensile specimens of NiAl single crystal was simulated when loaded along different

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  • Advanced High Strength Steel and Press Hardening

    Press hardening steel PHS of 1500MPa grade has been widely used in the car body structure of modern vehicles today The global trend for light weighting and safety will drive OEMs to further increase the strength of car body structure in the future.

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  • Applied mechanics in grinding VI Residual stresses and

    A systematic numerical investigation on grinding EN23 concludes that 1 surface hardening and volume growth due to phase transformation dominate the transition of residual stresses from compressive to tensile 2 residual stresses in the no martensite zone are nearly unaffected by surface hardening and volume change and 3.

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  • Investigation of the rolling contact fatigue resistance of

    Laser cladding is a welding process used for coating of surfaces In this investigation the laser cladding process and consecutive surface grinding of a twin disc test specimen were simulated numerically using the finite element FE method The disc was made of the pearlitic UIC grade 900A R260 material and coated with a Co–Cr alloy.

    Get Price

  • Numerical simulation and experimental investigation on

    A FEM model of single coil induction hardening was built and temperature curves on the surface region of a ball screw were attained by numerical simulation The hardenability and phase transformation of 55CrMo steel were researched by experiment.

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  • An Investigation of the Grinding Hardening Induced by

    An Investigation of the Grinding Hardening Induced by Traverse Cylindrical Grinding Thai Nguyen This study investigates the formation of the layer hardened on a cylindrical workpiece by grinding hardening using the traverse grinding method A finite element heat transfer model that took into account the helical trajectory of the of the

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  • PDF Simulation of Hardening and Tempering of Tool

    Simulation of Hardening and Tempering of Tool Steels Atilim Eser1 Alexander Bezold1 Caner Simsir2 Christoph Broeckmann1 1 Institut für Werkstoffanwendungen im Maschinenbau IWM RWTH Aachen University Nizzaallee 32 52072 Aachen Germany E Mail a er iwm.rwth aachen 2 Department of Manufacturing Engineering Atilim University Kizilcasar Mahallesi Incek Gölbasi 06836 Ankara

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  • Effect of Mineral Fillers on the Oxidative Aging of

    The effect of mineral fillers on oxidative aging of asphalt was investigated with accelerated aging of mastics asphalt and fillers in a pressure aging vessel PAV and by measuring the changes in stiffness and glass transition temperature T g The testing matrix included an aging evaluation of mastics containing different fillers

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  • Numerical Investigation of Laser Surface Hardening of AISI

    Laser surface hardening is becoming one of the most successful heat treatment processes for improving wear and fatigue properties of steel parts In this process the heating system parameters and the material properties have important effects on the achieved hardened surface characteristics The control of these variables using predictive modeling strategies leads to the desired surface

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  • An Investigation Into the Effects of Friction and Anisotropy

    Large strains anisotropy of mechanical properties of materials and Coulomb friction in contact regions are some properties in the analysis of deep drawing process In this research the effects of different parameters such as anisotropy coefficient work hardening exponent and friction coefficient on deep drawing process of drawing quality steel are studied For this purpose the finite

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  • Experimental investigation and constitutive modeling for

    In this study in order to describe the hardening behavior of 5754O aluminum alloy sheet under two stage loading the Chaboche type combined isotropic–kinematic hardening models were adopted with Yld2000 2d and Hill48 as yield functions It is proven that no permanent softening can be described with Chaboche type model in two stage loading.

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  • Microforming Experimental Investigation of the Extrusion

    Here knowing the limits of the current widely used numerical simulation tools i.e the Finite Element Method FEM a new method the Reproducing Kernel Element Method RKEM has recently been developed to address the limitations of the FEM for example remeshing issue while maintaining FEM s advantages e.g the polynomial

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  • Finite element analysis and simulation of quenching and

    4 5 6 Temperature changes cannot be observed and measured directly during the quenching process of a grinding ball which affects the improvement of the quality and seriously restricts the

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  • Particulate Scale Numerical Investigation on the

    This paper presents a numerical investigation on the 2D uniaxial die compaction of TiC 316L stainless steel abbreviated by 316L composite powders by the multiparticle finite element method MPFEM The effects of TiC 316L particle size ratios TiC contents and initial packing structures on the compaction process are systematically characterized and analyzed from macroscale and particulate

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  • TinUSGS

    Tin Sn is one of the first metals to be used by humans Almost without exception tin is used as an alloy Because of its hardening effect on copper tin was used in bronze implements as early as 3500 B.C The major uses of tin today are for cans and containers construction materials transportation materials and solder The predominant ore mineral of tin by far is cassiterite SnO2

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  • EXPERIMENTAL STAND FOR INVESTIGATION OF

    J BARGLIK et al EXPERIMENTAL STAND FOR INVESTIGATION OF INDUCTION HARDENING OF STEEL ELEMENTS METALURGIJA 57 2018 4 The hardening depth was equal to 3 mm Figure 11 In order to obtain an uniform contour hardness distribu tion it is necessary to optimize parameters of the CD FIH process Microstructure of hardened zone of the

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  • Materials Design Volume 76 2015 Pages 117 Quench

    Differential Scanning Calorimetry DSC is frequently used for investigation of diffusion controlled precipitation reactions e.g 14 3 15 8 16 17 In recent years significant improvements were obtained in the in situ investigation of the precipitation processes during cooling of Al alloys from solution

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  • Design Optimization Analysis of Venturi Tube for Medium

    Venturi tubes are widely used in manufacture and chemical industry and attract broad attention To improve the transmission efficiency the optimization of Venturi tube has been carried out the transport substances involved in either liquid solid gas or two of them The Venturi tubes that used for conveying of three phase flow which is consisted of solid liquid and gas are poorly

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